Revolutionizing Gas Flow Control: IoT-Enabled Remote Monitoring for Operational Excellence
Value Delivered
+50%
Reduction in Downtime
+50%
Increase in Operational Efficiency
+30%
Decrease in Maintenance Costs
INDUSTRY
Industrial IoT & Manufacturing
PROJECT DURATION
10 years
LOCATION
Switzerland
CLUTCH REVIEW
5
Client Bio
The client is a prominent industrial gas flow control systems provider operating in the Industrial IoT & Manufacturing sector. Known for delivering reliable gas flow control systems in a competitive market, they built a strong reputation for precision and uptime. However, as their operations expanded, they encountered limitations with a manually monitored environment that could no longer support their growth and demand for operational efficiency.
Situation
The client faced significant challenges due to the lack of remote monitoring capabilities. Key issues included:
Operational Inefficiencies: Inability to monitor gas flow control systems remotely led to a reactive maintenance approach.
Prolonged Downtime: Without real-time diagnostics, issues often escalated, resulting in extended periods of downtime and delays in issue resolution.
Increased Maintenance Costs: Manual data collection and reliance on on-site troubleshooting increased maintenance expenses and hampered proactive decision-making.
Data Management Limitations: The absence of an integrated, historical data analysis capability inhibited the formulation of a robust long-term maintenance strategy.
Solution
Solution
Intertec deployed a comprehensive IoT-driven remote monitoring solution powered by Azure cloud services. The approach centered around three core components:
- Azure Event Grid: Used as the MQTT broker, this component ensured the efficient and secure flow of real-time data between the IoT devices and management software.
- Influx Time-Series Database: This was selected for its ability to handle extensive time-stamped data, enabling rapid data retrieval and effective historical trend analysis.
- Custom-Built Management Software: Developed in-house, the dashboard offered real-time monitoring, remote diagnostics, and the capability to remotely adjust system parameters, ultimately enhancing the control and troubleshooting process.
Impact
The IoT-based remote monitoring solution led to significant operational improvements:
- Enhanced Operational Efficiency: With automated data collection and real-time monitoring, the client shifted from reactive to proactive maintenance, boosting overall system uptime.
- Reduced Maintenance Disruptions and Costs: Remote diagnostics curtailed the need for frequent on-site visits, resulting in decreased maintenance costs and minimized downtime.
- Data-Driven Decision Making: The user-friendly dashboard provided actionable insights, empowering swift, informed decisions that increased system reliability.
This structured transformation not only resolved immediate operational challenges but also laid the foundation for ongoing strategic improvements and future adoption of advanced predictive analytics and enhanced cybersecurity measures.
